Growing Focus on Revolutionary GaN Technology

Growing Focus on Revolutionary GaN Technology

Tecdia’s rectangular capacitors are the perfect fit for GaN input/output impedance matching.

Every day, innovation in semiconductor technology advances as the need for higher-speed communications, including 5G communications, grows widespread. Semiconductor materials, such as GaN (gallium nitride) and SiC (silicon carbide) are now commonly used in place of conventional silicon. Transistors using GaN chips with low power consumption and high output power (high efficency) are being developed for telecommunication base stations supporting high-speed communication. Tecdia is contributing to the communications market by developing “high aspect ratio rectangular capacitors” that are easily used along side GaN die for impedance matching purposes.

The Challenge:

Tailoring single-layer ceramic capacitors to the elongated lengths of GaN die

When wire-bonding GaN die to single-layer ceramic capacitors, the high power output of the GaN die requires multiple wires to be used for current handling, which increases the inductive impedance of the module. Capacitors are then used to cancel the inductive component of the impedance and se the module impedance to a common value (typically 50 ohms) at the frequency of interest. As GaN die have an elongated structure, the length of the single-layer ceramic capacitor also had to be long to match the GaN chip. However, typically single-layer ceramic capacitors come in square form factors and have aspect ratio limitations.

▲Conventionally, multiple capacitors are required to be arranged parallel to GaN die.

The Solution:

High aspect ratio rectangular capacitors for reducing component count

Tecdia manufactures rectangular single-layer ceramic capacitors that fit perfectly to the sizes of GaN die. Conventionally, capacitor aspect ratio was generally limited to 1:3, but Tecdia developed reliable process control to realize capacitors with 1:6 aspect ratio (typical), or up to 1:10 upon request. This eliminates the need to arrange multiple single-layer ceramic capacitors within the module, reducing both the number of parts needed and the minimizing die attach mounting processes.

Key Point

Tecdia listens to customer needs to develop precision design capabilities
As single-layer ceramic capacitors become elongated, various manufacturing issues may be encountered, such as the cracking during dicing in the chip-forming process and peeling of the gold layers. Tecdia countered these issues by developing a setback using our unique manufacturing technology that makes chips resistant to breakage during dicing. Furthermore, since the elongated product is more prone to warping or cracking due to thermal expansion, we purposely designed our caps with gold layers on the back side, after hearing details of our customer’s application.

The Result:

The troubles of mounting multiple single-layer ceramic capacitors in a row have been eliminated, shortening the die attachment process and reducing costs.

Client Information

[Client Information]
RF communications industry